China Best Sales Factory Direct Ceramic Roller Coil Winding Machine Spare Parts Alumina Ceramic Wire Guide Pulley pulley design

Product Description

Product Description

Cable Pulley Ceramic Pulley Wheel Wire Cable Pulley 

Cable pulley wheels, wire cable pulley, flanged cable pulley, plastic cable pulley, nylon cable pulley.
Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.

But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% Al2O3 as the material with the hardness of HRA88 and the density of 3.85…Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller
Cable pulley wheels, wire cable pulley, flanged cable pulley, plastic cable pulley, nylon cable pulley.

Specification table of wire roller
Modle No A((mm) B(mm) C(mm) D(mm) E(mm)
HCR001-B03 20 15 3 4.8 3
HCR002-B04 28.7 20 4 6.4 4
HCR003-B03 30.4 15 3 10 3
HCR004-B04 40 20 4 15 3
HCR045-B04 45   4    
HCR045-B05 5
HCR045-B06 6
HCR005-B05 54.5 30 5 10 6
HCR005-B06 6
HCR005-B07 7
HCR005-B08 8
HCR006-B07 60 40 7 13 7
HCR006-B08 8
HCR006-B10 10
HCR006-B12 12
HCR007-B05 60 30 5 18 6
HCR007-B06 6
HCR007-B07 7
HCR007-B08 8
HCR008-B10 79.2 50 10 15 9
HCR009-B07 80.5 40 7 25 7
HCR009-B08 8
HCR571-B10 99.3 50 10 29.5 9

 

Company profile 

HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.

We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.

We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you! 

 

Our Factory Advantages:

1. Competitive prices

2. Good after-sale services

3. Fast delivery

4. High quality control

5. Customized size, design

 

Other products

We also provide other relative precision parts

For more product, pls see the photos as follow, if you need, pls contact us.

FAQ

Frequently Asked Question:

Q1. How long will I get a quotation?
The quotation will send to you within the 24h when we got your inquiry.

Q2. Can I get a sample?
Samples are available CHINAMFG customers request .

Q3. Can you do the design for us?
Yes, our factory can accept the OEM orders.
According to your drawing or sample to do it.

Q4. How long can I expect to get the sample and  mass quantities?
Normally it takes 7 working days to produce the sample. Generally, 7-15 working days for mass order. If urgent ,delivery time may be pushed by negotiation. 

Q5. How about the delivery method?
The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q6.What’s your terms of payment?
T/T ,30%deposit, 30%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q7.What’s your main product?
Our company main products including various nozzle,coil of wire,tensioner etc.

Q8.What’s the application of your products?
Various products have been widely used in various type of electronics,machinery,textile and other equipment.

Contact us 
Welcome to send the inquiry to us to get more details information.

 

 

 

 

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Classification: Special Parts
Processing Type: Mechanical Process
Match Machine: Spinning Equipment
Material: Plastic and Ceramic
Processing Level: Precision Finishing
Mechanical Process: Grinding
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spinning pulley

How are spinning pulleys customized for specific machinery and equipment?

Spinning pulleys can be customized to suit the specific requirements of machinery and equipment. Here’s an overview of the customization process and the factors involved:

1. Design Considerations:

Customizing spinning pulleys begins with a careful assessment of the machinery or equipment’s operational needs and constraints. Design considerations include factors such as power requirements, rotational speed, torque specifications, space limitations, and environmental conditions.

2. Material Selection:

The choice of material for spinning pulleys depends on the application’s demands. Common materials include metals like steel or aluminum for their strength and durability. Other factors considered during material selection include corrosion resistance, weight, cost, and specific industry requirements.

3. Pulley Geometry:

The geometry of the spinning pulley is tailored to the machinery’s requirements. This involves determining the pulley’s diameter, width, groove shape (V-shaped, flat, round), and the number of grooves (for multiple belt systems). The dimensions and shape of the pulley are optimized to ensure proper belt tracking, tension, and grip.

4. Shaft Compatibility:

Customized spinning pulleys need to be compatible with the machinery’s shaft or spindle. This involves considering factors such as shaft diameter, keyway specifications, and mounting requirements. The pulley is designed to securely fit onto the shaft and facilitate efficient power transmission.

5. Belt or Rope Compatibility:

The spinning pulley must be compatible with the type and size of the belt, rope, or cable used in the system. Factors such as belt width, thickness, and material (rubber, fabric, steel) are taken into account. The pulley’s groove dimensions and shape are optimized to ensure proper belt fit and prevent slippage.

6. Surface Treatment:

In some cases, spinning pulleys may undergo surface treatments to enhance their performance or address specific requirements. Surface treatments can include coating, plating, or heat treatment processes to improve wear resistance, reduce friction, or provide protection against environmental factors like corrosion or extreme temperatures.

7. Quality Assurance:

Customized spinning pulleys undergo rigorous quality assurance processes to ensure they meet the desired specifications and performance standards. This may involve testing for dimensional accuracy, material strength, balance, and overall functionality. Quality control measures are implemented to deliver reliable and high-quality pulleys.

8. Collaboration with Manufacturers:

Customizing spinning pulleys often involves collaboration between machinery manufacturers and pulley suppliers or manufacturers. The manufacturers work closely with the machinery designers or engineers to understand the specific requirements and provide customized solutions that align with the machinery’s overall design and performance objectives.

By considering these factors and collaborating with manufacturers, spinning pulleys can be customized to fit seamlessly into specific machinery and equipment, ensuring optimal power transmission, reliability, and longevity.

spinning pulley

How do spinning pulleys contribute to the functioning of textile and printing machinery?

Spinning pulleys play a significant role in the functioning of textile and printing machinery, enabling various processes and operations. Here’s how spinning pulleys contribute to the functioning of these machines:

1. Tension Control:

In textile and printing machinery, spinning pulleys are used to control the tension of the materials being processed. Pulleys with adjustable positions or different sizes allow operators to regulate the tension of fabrics, threads, or printing substrates. Proper tension control ensures smooth and consistent material feed, preventing issues such as wrinkles, distortion, or uneven printing.

2. Guiding and Tracking:

Spinning pulleys are employed to guide and track materials through the textile and printing machinery. They help maintain the desired path and alignment of fabrics or printing substrates, ensuring accurate printing registration or precise fabric handling. By properly guiding the materials, spinning pulleys contribute to the production of high-quality textiles and printed materials.

3. Speed Adjustment:

Textile and printing machinery often utilize spinning pulleys to adjust the speed of material movement. By changing the size or position of the pulleys, operators can vary the speed at which fabrics or printing substrates pass through the machine. This speed adjustment capability allows for customization and optimization of production processes, accommodating different material types, printing requirements, or desired production rates.

4. Mechanical Power Transmission:

Spinning pulleys facilitate mechanical power transmission in textile and printing machinery. They are connected to drive systems, such as motors or engines, and transmit rotational power to other components, such as rollers, cylinders, or print heads. The pulleys’ rotational motion is transferred to the relevant parts of the machine, enabling the necessary movements for fabric feeding, printing, or other textile processing functions.

5. Belt and Chain Drives:

Textile and printing machinery often employ belt or chain drives, where spinning pulleys are integral components. Pulleys with compatible profiles are used to provide positive engagement with belts or chains, allowing for efficient power transmission and synchronization of machine components. These belt or chain drives enable the coordinated movement of various parts, such as print heads, fabric feed systems, or tension control devices.

6. Dyeing and Printing Applications:

In specific textile and printing processes, spinning pulleys are utilized for dyeing or printing applications. For example, in rotary screen printing, the fabric is guided through a series of spinning pulleys that carry the printing screen and ensure precise contact between the screen and fabric. This enables the transfer of dye or ink onto the fabric, resulting in intricate designs or patterns.

7. Customization and Versatility:

Spinning pulleys offer customization and versatility in textile and printing machinery. By incorporating pulleys of different sizes, materials, or designs, manufacturers can adapt the machines to various production requirements. This flexibility allows for the processing of different fabric types, printing substrates, or printing techniques, providing a wide range of options for textile and printing applications.

In summary, spinning pulleys contribute to the functioning of textile and printing machinery through tension control, guiding and tracking, speed adjustment, mechanical power transmission, belt and chain drives, dyeing and printing applications, as well as customization and versatility. These pulleys enable the smooth and efficient operation of the machines, leading to precise printing, accurate fabric handling, and enhanced production capabilities in the textile and printing industries.

spinning pulley

How does the rotation speed and diameter of a spinning pulley impact its performance?

The rotation speed and diameter of a spinning pulley have a significant impact on its performance. Let’s explore how these factors influence its operation:

1. Rotation Speed:

The rotation speed of a spinning pulley refers to the number of revolutions it makes per minute (RPM). The speed at which the pulley rotates affects the overall system performance in the following ways:

– Power Output: A higher rotation speed generally results in higher power output from the pulley. It allows for faster energy transfer and can be advantageous in applications where rapid operation or high-speed performance is required.

– Heat Generation: Increased rotation speed can lead to higher levels of heat generation due to friction between the pulley and the belt, rope, or cable. Proper cooling mechanisms or materials with high-temperature tolerance may be necessary to manage the heat effectively.

– Wear and Tear: Higher rotation speeds can accelerate the wear and tear of the pulley and the power transmission components. It may require more frequent maintenance and replacement of parts to ensure continued reliability and performance.

2. Diameter:

The diameter of a spinning pulley refers to the size of its cross-sectional circle. The diameter influences the performance of the pulley in the following ways:

– Torque Output: A larger pulley diameter allows for higher torque output. Torque is the rotational force exerted by the pulley, and a larger diameter pulley provides a mechanical advantage, enabling the transfer of more torque to driven components.

– Rotational Speed: A smaller pulley diameter results in higher rotational speed. It allows for faster rotational motion but typically reduces the torque output. Smaller diameter pulleys are suitable for applications that require high-speed operation with lower torque requirements.

– Belt Tension: The diameter of the pulley affects the tension of belts, ropes, or cables connected to it. Larger pulley diameters generally require less tension to achieve reliable power transmission, while smaller pulley diameters may necessitate higher tension to prevent slippage.

– Space Constraints: The physical dimensions of the spinning pulley, including its diameter, need to be considered in systems with limited space. Smaller diameter pulleys can be advantageous in compact designs where space is at a premium.

It’s crucial to strike a balance between rotation speed and diameter to achieve optimal performance and meet the specific requirements of the system. Designers and engineers carefully consider these factors to ensure efficient power transmission, longevity of components, and overall system reliability.

China Best Sales Factory Direct Ceramic Roller Coil Winding Machine Spare Parts Alumina Ceramic Wire Guide Pulley   pulley design	China Best Sales Factory Direct Ceramic Roller Coil Winding Machine Spare Parts Alumina Ceramic Wire Guide Pulley   pulley design
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