China Best Sales Titanium Carbide Pulley Wheels Wire Guide Pulley for Steel Wire Rod Mill pulley drive

Product Description

Titanium Carbide Pulley Wheels Wire Xihu (West Lake) Dis. Pulley for Steel Wire Rod Mill

Quick Information

Steel-bonded carbide wire guide roller, also known as wire guiding and clamping roller,is the main consumable spare part on the bar and wire rolling equipment in the steel field. During the rolling process, the red steel rod can smoothly enter the wheel groove to prevent steel from winding and tail flicking. When the high-speed wire speed is 110 m/s, the speed of the guide wheel reaches more than 50,000 rpm, and the surface temperature reaches 800-1100 ºC.

Features

1. Lighter than Tungsten carbide roller by 55%, Lighter than tool steel than 20%, so the guide roller accelerates from standstill to 35,000 rpm, without damaging the bearing.

2. Very low coefficient of friction and self-lubricating properties, so the working portion of the guide roller is less worn, and the production can be greatly increased.

3. The coefficient of thermal expansion is close to that of the bearing steel. When the quenching is hot, the bearing will not get stuck. The thermal expansion coefficients of titanium carbide cemented carbide and tungsten carbide hard alloy are very different from those of steel. Therefore, the steel bonded carbide guide roller is more advantageous for bearing anti-seize ability than the 2 cemented carbide guide rolls.

4. The micro structure is titanium carbide and high chromium tool steel, which has good thermal fatigue resistance.

5. Anti-oxidation, less magnetic, non-stick steel.

6. Annealing hardness is only HRC45-48, easy to process, after quenching, only a little fine grinding can be processed into finished products, the processing cost is low, so the price is also low. This is also 1 of the main reasons why titanium carbide guide rolls are superior to tungsten carbide guide rollers.

7. Hardness HRC62-67, good wear resistance. The service life is 8-10 times that of high speed steel.

8. Absolutely dense, the pores are almost zero, so it will not break when used and can be reused.

9. Compared with similar foreign products, the price of Miller MT10 is lower, which greatly saves the production cost of
customers.

Detailed Photos

Quality Grade

 

Grades
 
Density(g/cm³)
 
      Hardness T.R.S(N/mm2) Prosity Application 
Annealing Hardening      
GT35 6.40-6.60 ≤HRC 48 ≥HRA 86 ≥1400 A04B00 Various molds,Punching Dies,wear parts,guide rollers,etc
R5 6.30-6.50 ≤HRC 48 ≥HRA 86  ≥1200 A04B00 Wear parts,Xihu (West Lake) Dis. rollers,etc
GB10 5.80-6.20 Sintering: ≥HRC 65 ≥1500 A04B00 Mining bits,rotor bits,etc.
TM52 6.10-6.30 Sintering: ≥HRC 60 ≥1500 A04B00
TM60 6.30-6.50 Sintering: ≥HRC 60 ≥1500 A04B00

 

Application

 

1. The steel-bonded carbide guide roller has been well used and verified in the United States, Germany, Japan, Singapore, and South Korea. It is used in the wire rod exporting process in the rolling mill, and its service life is greatly improved.

2. Our steel-knotted carbide guide pulleys are mainly used in wire rod manufacturers in the metal products industry, such as wire, cable, wire rope, steel cord, stainless steel screen and other production enterprises.

3. The service life of the guide roller are determined by 2 aspects: 1 is the service life of the guide roller material, and the other is the service life of the bearing.Because the match between the bearing and the guide roller is an interference fit, once assembled, it cannot be taken out, so the matching of their both service time is very important.

Quality Control

About Oston Carbide

Q:Is OSTON CARBIDE producer ?
A:OSTON CARBIDE is a exporting subsidiary for our parent company,which is a manufacturer of tungsten carbide and CHINAMFG wheels since 1998,you will get both manufacturing prices and good services here.

Q:What kind of products and service could OSTON supply ?
A:OSTON has been specializing in carbide solutions for clints more than 20 countries,which includes design and manufacturing of various carbide parts.
 
Q: Is there any certification for products of OSTON ?
A: Yes,All products from OSTON have been endorsed with the ISO9001:2015 certification.
 
Q:Can a drawing be supplied to OSTON for further design ?
A: Yes,we encourage sending as more information as possible,drawing and sketch are welcome for specific quotation,even a sample could be sent to OSTON for further design.  
 
Q:When can I get the offer after sending inquiry ?
A:Our sales operates between 9:00 am to 6:00 pm Monday to Friday,Offer is usually supplied within 24 hours after we got your inquiry,if you are urgent to get the price,please call us or send email so that we’ll take it as priority.
 
Q:How long time I need spend on waiting for my goods ?
A:Usual delivery time is 15-18 days after 30% down payment is received,please confirm with us before placing the order if you need urgent turnaround delivery.

After-sales Service: Available
Condition: New
Certification: ISO9001
Standard: DIN
Customized: Non-Customized
Material: Tungsten Carbide
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spinning pulley

What role do spinning pulleys play in power transmission and conveyor systems?

Spinning pulleys play a crucial role in both power transmission and conveyor systems. Let’s examine their specific functions in each:

Power Transmission Systems:

In power transmission systems, spinning pulleys facilitate the transfer of mechanical power from a power source to driven components. Here’s how they contribute to the power transmission process:

– Energy Transfer: Spinning pulleys, combined with belts, ropes, or cables, enable the transfer of rotational energy from the power source, such as an electric motor or engine, to various driven components. They efficiently transmit power over distances and around obstacles.

– Speed and Torque Adjustment: By utilizing spinning pulleys of different sizes or diameters, power transmission systems can adjust the rotational speed and torque output. This allows for matching the speed and torque requirements of different components, ensuring efficient operation and preventing damage due to excessive speed or insufficient torque.

– Load Distribution: Spinning pulleys help distribute the load across the power transmission system. By using multiple pulleys and transmission elements, the load is shared among them, reducing the strain on individual components and increasing overall system durability and reliability.

– Belt Tension and Grip: Spinning pulleys maintain proper tension and grip on belts, ropes, or cables. They ensure that the power transmission elements remain securely in place, minimizing slippage and optimizing power transfer. Adequate tension and grip also contribute to the longevity of the components.

Conveyor Systems:

In conveyor systems, spinning pulleys are essential components that enable the movement of materials along a conveyor belt or other conveying medium. Here’s how they contribute to conveyor system operation:

– Belt Tension and Tracking: Spinning pulleys help maintain proper tension in the conveyor belt, ensuring it remains taut and properly aligned. This prevents belt sagging, reduces the risk of material spillage, and improves overall conveyor performance.

– Belt Speed Control: By adjusting the rotation speed of the spinning pulleys, conveyor systems can control the speed at which materials are transported. This allows for precise material handling, accommodating different production rates and optimizing operational efficiency.

– Directional Change: Spinning pulleys are used in conveyor systems to change the direction of the conveyor belt. By incorporating pulleys with different orientations, the conveyor belt can navigate curves, corners, inclines, or declines, adapting to the layout and requirements of the material handling process.

– Material Sorting and Diversion: Conveyor systems often utilize spinning pulleys with specialized features, such as sorting or diverting mechanisms. These pulleys enable the controlled separation or diversion of materials to different conveyor lines, chutes, or processing stations, enhancing automation and streamlining material flow.

– Load Capacity: Spinning pulleys in conveyor systems are designed to handle specific load capacities. Proper pulley selection ensures that the system can support the weight and characteristics of the conveyed materials without compromising performance or causing premature wear.

Overall, spinning pulleys are indispensable components in power transmission and conveyor systems. They enable efficient energy transfer, speed and torque adjustment, load distribution, belt tension, and grip control in power transmission systems. In conveyor systems, spinning pulleys facilitate belt tensioning, speed control, directional change, material sorting, and handling a range of load capacities. Their reliable operation ensures smooth and effective functioning of these systems in various industries and applications.

spinning pulley

What are some real-world examples of spinning pulley applications in various industries?

Spinning pulleys find widespread applications in various industries, contributing to the smooth operation of different machines and systems. Here are some real-world examples of spinning pulley applications in various industries:

1. Manufacturing and Industrial Machinery:

– Conveyor Systems: Spinning pulleys are extensively used in conveyor systems across industries such as manufacturing, logistics, and mining. They help drive and guide conveyor belts, enabling the efficient movement of materials or products.

– Printing Presses: In the printing industry, spinning pulleys are crucial components in printing presses. They facilitate the movement of paper or printing substrates, ensuring precise registration and consistent printing quality.

– Machine Tools: Spinning pulleys are found in various machine tools like lathes, milling machines, and drill presses. They enable speed control and power transmission, allowing for different machining operations.

2. Automotive Industry:

– Engine Systems: Spinning pulleys are used in automotive engines to drive various components such as the alternator, water pump, power steering pump, and air conditioning compressor.

– Timing Systems: Timing pulleys and belts are employed in the engine’s timing system to synchronize the rotation of the camshaft and crankshaft, ensuring precise valve timing.

3. Textile Industry:

– Spinning and Weaving Machines: Spinning pulleys are integral to spinning and weaving machines in the textile industry. They facilitate the movement of fibers or yarns, ensuring proper tension and controlled feeding.

– Dyeing and Printing Machines: Spinning pulleys play a role in dyeing and printing machines by guiding fabrics through the dyeing or printing processes, ensuring accurate color application and pattern alignment.

4. Construction and Heavy Equipment:

– Cranes and Hoists: Rope pulleys, also known as sheaves, are used in cranes and hoists to provide mechanical advantage and facilitate lifting or load-bearing operations.

– Excavators and Loaders: Spinning pulleys are employed in construction equipment like excavators and loaders to transfer power and enable the movement of buckets or other attachments.

5. Agricultural Machinery:

– Harvesting Equipment: Spinning pulleys are used in agricultural machinery such as combine harvesters to drive components like the cutting platform or conveyor belts.

– Irrigation Systems: Pulleys are utilized in irrigation systems to drive pumps or control the movement of irrigation pipes or tubes.

6. HVAC Systems:

– Air Handling Units: Spinning pulleys are used in air handling units to drive fans and facilitate air circulation and ventilation.

– Cooling Towers: Pulleys are employed in cooling towers to drive the fan blades, promoting efficient cooling of water or other fluids.

These are just a few examples of spinning pulley applications in various industries. Spinning pulleys play a vital role in many other sectors, including mining, food processing, packaging, woodworking, and more. The versatility and functionality of spinning pulleys make them essential components in numerous machines and systems across different industries.

spinning pulley

What types of belts or cables are typically employed with spinning pulleys?

Spinning pulleys are commonly used with various types of belts or cables, depending on the specific application and requirements. Here are some typical types:

1. V-Belts:

V-belts are a common choice for spinning pulleys in many applications. They have a trapezoidal cross-section and are designed to fit into V-shaped grooves on the pulley. V-belts provide reliable power transmission, high grip, and good flexibility, making them suitable for a wide range of speed and load conditions.

2. Timing Belts:

Timing belts, also known as synchronous belts, are used when precise synchronization of components is required. They feature teeth on the inner surface that mesh with corresponding grooves on the spinning pulley. Timing belts are commonly employed in applications such as engines, robotics, and precision machinery, where accurate positioning and timing are critical.

3. Flat Belts:

Flat belts are characterized by their flat, rectangular shape and are often made of materials such as rubber, polyurethane, or fabric. They rely on friction between the belt and the spinning pulley for power transmission. Flat belts are used in applications where high-speed operation, minimal vibration, and quiet operation are desired. They are commonly found in equipment such as textile machinery, printing presses, and packaging systems.

4. Serpentine Belts:

Serpentine belts are wide, flat belts with multiple ribs on the inner surface. They are commonly used in automotive engines to drive multiple components such as the alternator, power steering pump, water pump, and air conditioning compressor. Serpentine belts provide efficient power transmission and are designed to handle high loads and demanding conditions.

5. Wire Ropes or Cables:

In certain applications, spinning pulleys may be used with wire ropes or cables. Wire ropes are composed of multiple strands of wire twisted together to form a strong and flexible cable. They are commonly employed in lifting and hoisting equipment, cranes, and elevators, where high tensile strength and durability are required.

6. Chains:

Spinning pulleys can also be used with chains for power transmission. Chains consist of interconnected links that engage with sprockets on the spinning pulley. They are often used in heavy-duty applications, such as industrial machinery, agricultural equipment, and motorcycles, where high loads and robust operation are necessary.

The selection of the appropriate belt or cable depends on factors such as the power requirements, speed, load conditions, environmental factors, and specific application considerations. Manufacturers and engineers consider these factors to choose the most suitable belt or cable type for optimal performance and longevity in conjunction with spinning pulleys.

China Best Sales Titanium Carbide Pulley Wheels Wire Guide Pulley for Steel Wire Rod Mill   pulley driveChina Best Sales Titanium Carbide Pulley Wheels Wire Guide Pulley for Steel Wire Rod Mill   pulley drive
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