China manufacturer Favourable Price Ceramic Guide Wire Drawing Conveyor Roller Coil Winder Pulley pulley and belt

Product Description

Favourable Price Ceramic Xihu (West Lake) Dis. Wire Drawing Conveyor Roller Coil Winder Pulley

Product Description:

1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.

2. Product quality and output have been maximized with minimum downtime; Lower wear
Problems and surface defects.

3. Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials. The flanges are held together by means of SS screws. High performance bearings are used and are pressed fitted into the metal flanges. The metal part is duly anodized to prevent rusting.

Product Feature:

1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.

2. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85…Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.

Service:

1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.

2. HARTAI’s AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.

3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.
 

Advantages :

1.Easy to be installed
2.Low coefficient of frictio
3. High speed running bearing
4.High quality and competitive prices

Specifications of wire guide pulley ( ± 0.5mm)

Model A B C D E
HT1001 20 15 3 4.8 3
HT1002 28.7 20 4/5 6.4 4
HT1003 30.4 15 3 10 3
HT1004 40 20 4/5 15 3
HT1005 45 30 5/6 10 6
HT1006 60 40 8/10 13 7
HT1007 60 40 6/8 18 6
HT1008 79.2 50 10 15 9
HT1009 80.5 40 8 25 7
HT1571 100 50 10 29.5 9

 

Company profile 

HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.

We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.

We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you! 

 

FAQ

1. How can I get a quotation?
 
You can find our contact information below this page and some detail information will be very helpful to get an exact quotation. We will give quotation within 24hours, if urgent, please tell us and we will regard your inquiry priority.
 
2. How can I get a sample?
 
As the price confirmed, you can require for samples. 
 
3. Can you do the design for us?
 

 Yes, we have our factory and we can make OEM order.
 
 
4. How long can I expect to get the sample?
 
Normally it takes 7-15days to produce the sample.
 
 
5. What about the lead time for mass production?
 
It depends on what kind of products you ordered. Generally, 15-25days for mass order.
 
We sincerely hope to get your inquiry of this voice coil actuator! If any questions, please feel free to contact us.  Thanks for visiting our website!O(∩_∩)O

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Classification: Wire Guide Pulley
Match Machine: Spinning Equipment
Material: Plastic, Metal, Ceramic
Processing Level: Super Precision Finishing
Mechanical Process: Grinding
Certification: CE, ISO9001: 2000
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spinning pulley

What is the significance of proper alignment and tensioning in spinning pulley systems?

Proper alignment and tensioning are crucial factors in the performance and longevity of spinning pulley systems. The significance of these practices can be summarized as follows:

1. Efficient Power Transmission:

Proper alignment and tensioning ensure efficient power transmission in spinning pulley systems. When pulleys are correctly aligned, the belt, rope, or cable runs smoothly along the pulley’s grooves, reducing friction and energy losses. Additionally, maintaining appropriate tension in the belt or cable prevents slippage, maximizing power transfer from the driving pulley to the driven pulley.

2. Reduced Wear and Tear:

Improper alignment and tensioning can lead to increased wear and tear in spinning pulley systems. Misalignment can cause the belt or cable to rub against the edges of the pulley, resulting in accelerated wear, fraying, or even belt failure. Insufficient tension can cause the belt to slip, leading to excessive heat generation and premature wear. Proper alignment and tensioning help minimize these issues, extending the lifespan of the pulleys and the belts or cables.

3. Enhanced System Performance:

Spinning pulley systems that are properly aligned and tensioned contribute to enhanced overall system performance. When the pulleys are aligned, the system operates smoothly, reducing vibrations and noise. This improves the user experience and allows for precise control and predictable movement in various applications, such as fitness equipment, industrial machinery, or conveyors.

4. Prevention of Component Failures:

Misalignment and improper tensioning can place excessive stress on the spinning pulleys and other components of the system, increasing the risk of failures. Misaligned pulleys can cause uneven loading and additional strain on bearings, shafts, or belts, potentially leading to component damage or system breakdowns. Maintaining proper alignment and tension helps distribute the load evenly, minimizing stress on individual components and reducing the likelihood of failures.

5. Safety Considerations:

Proper alignment and tensioning also contribute to the safety of spinning pulley systems. Misaligned pulleys or loose belts can lead to unexpected belt disengagement, causing accidents or injuries. In applications where pulleys are exposed or accessible to users, maintaining proper alignment and tensioning reduces the risk of entanglement or contact with moving parts, enhancing user safety.

6. Maintenance and Cost Savings:

Proper alignment and tensioning facilitate easier maintenance and reduce overall costs. Well-aligned pulleys experience less wear and require fewer adjustments or replacements. Proper tensioning reduces the need for frequent belt replacements due to slippage or excessive wear. By implementing and maintaining proper alignment and tensioning practices, the frequency of maintenance tasks and associated costs can be minimized.

In summary, the significance of proper alignment and tensioning in spinning pulley systems lies in efficient power transmission, reduced wear and tear, enhanced system performance, prevention of component failures, safety considerations, and maintenance and cost savings. These practices ensure optimal operation, reliability, and longevity of the pulley systems, benefiting a wide range of applications in various industries.

spinning pulley

How do spinning pulleys enhance the precision and efficiency of machinery and equipment?

Spinning pulleys play a crucial role in enhancing the precision and efficiency of machinery and equipment. Here’s a detailed explanation of how spinning pulleys contribute to these improvements:

1. Mechanical Advantage:

Spinning pulleys enable the creation of mechanical advantage in various mechanical systems. By using different-sized pulleys and adjusting the number of times the rope or belt wraps around them, the force required to perform a specific task can be amplified or reduced. This allows machinery and equipment to perform tasks with greater precision and efficiency by optimizing the force applied to the system.

2. Power Transmission:

Spinning pulleys are commonly used in power transmission systems. By connecting multiple pulleys with ropes or belts, they facilitate the transfer of mechanical power from one component to another. This enables efficient power distribution and ensures that machinery and equipment operate at their maximum efficiency. Spinning pulleys help minimize power losses and enable the precise transmission of power to different parts of the system.

3. Speed Control:

Spinning pulleys provide speed control capabilities in machinery and equipment. By using pulleys of different sizes, the rotational speed can be adjusted. This is achieved by changing the ratio of the pulley diameters, which alters the speed at which the rope or belt travels around the pulleys. Speed control allows for precise control over the movement and operation of machinery, ensuring that tasks are performed efficiently and accurately.

4. Directional Control:

Spinning pulleys are instrumental in changing the direction of force within mechanical systems. By routing a rope or belt through the pulleys, the force can be redirected to different components or locations. This ability to change the direction of force enhances the precision and efficiency of machinery and equipment by allowing for flexible and precise control over the movement and positioning of various parts.

5. Tensioning and Control:

Spinning pulleys are used to control the tension in ropes or belts within machinery and equipment. Proper tensioning is crucial for maintaining optimal performance and preventing slippage. By adjusting the position and angle of spinning pulleys, the tension in the rope or belt can be controlled, ensuring smooth and efficient operation. This contributes to the overall precision and efficiency of the machinery or equipment.

6. Load Distribution:

In applications where heavy loads need to be moved or supported, spinning pulleys are used to distribute the load evenly across multiple pulleys and ropes or belts. This prevents excessive stress on specific components and ensures smooth and efficient operation. Load distribution provided by spinning pulleys enhances the precision and longevity of machinery and equipment, as it minimizes wear and tear on individual parts.

By leveraging the mechanical advantages, power transmission capabilities, speed control, directional control, tensioning and control features, as well as load distribution properties of spinning pulleys, machinery and equipment can achieve higher levels of precision and efficiency in various industries and applications.

spinning pulley

In which industries and applications are spinning pulleys commonly used?

Spinning pulleys, also known as rotating pulleys or idler pulleys, are widely used in various industries and applications for different purposes. Here are some industries and applications where spinning pulleys are commonly employed:

1. Automotive Industry:

In the automotive industry, spinning pulleys are frequently used in engines and powertrain systems. They are part of the accessory drive system, where they help drive and control various components such as the alternator, water pump, power steering pump, and air conditioning compressor. Spinning pulleys assist in transmitting power and maintaining proper belt tension, ensuring the efficient operation of these auxiliary systems.

2. Manufacturing Industry:

Spinning pulleys are extensively utilized in the manufacturing industry for material handling, conveyor systems, and power transmission. They are commonly found in assembly lines, packaging equipment, and production machinery. Spinning pulleys enable the smooth and controlled movement of belts or ropes, facilitating the transportation of materials or the operation of mechanical systems.

3. HVAC and Refrigeration Systems:

In heating, ventilation, air conditioning, and refrigeration systems, spinning pulleys are employed to drive the compressor, condenser fan, and other components. They help transfer rotational power from an electric motor to these systems, enabling the circulation of refrigerants and the regulation of temperature and humidity in buildings, vehicles, and refrigeration units.

4. Agricultural Equipment:

Spinning pulleys are commonly used in agricultural machinery and equipment. They play a crucial role in driving the belts or chains that power various agricultural implements such as combine harvesters, tractors, seeders, and irrigation systems. Spinning pulleys assist in transmitting power from the engine to these implements, facilitating agricultural operations.

5. Material Handling and Conveyor Systems:

Spinning pulleys are integral components of material handling and conveyor systems in industries such as mining, logistics, and warehousing. They are utilized to redirect or change the direction of belts, ropes, or chains, enabling the movement of bulk materials, packages, or products along the conveyor lines. Spinning pulleys contribute to the efficient and reliable transportation of goods.

6. Fitness Equipment:

In fitness equipment such as treadmills, elliptical trainers, and stationary bikes, spinning pulleys are utilized to transfer power and create resistance. They are part of the system that connects the pedals or handles to the flywheel, allowing users to exert force and engage in cardiovascular or strength-training exercises.

7. Mining and Construction:

In mining and construction machinery, spinning pulleys are employed in various applications. They are utilized in conveyor systems for bulk material handling, as well as in equipment such as excavators, cranes, and drilling rigs. Spinning pulleys assist in transferring power to different components and enabling the movement of materials or heavy loads.

These are just a few examples of the industries and applications where spinning pulleys are commonly used. Their versatility, ease of installation, and reliability make them an essential component in numerous mechanical systems and equipment across various sectors.

China manufacturer Favourable Price Ceramic Guide Wire Drawing Conveyor Roller Coil Winder Pulley   pulley and belt	China manufacturer Favourable Price Ceramic Guide Wire Drawing Conveyor Roller Coil Winder Pulley   pulley and belt
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