China manufacturer Favourable Price Ceramic Guide Wire Drawing Conveyor Roller Coil Winder Pulley pulley and belt

Product Description

Favourable Price Ceramic Xihu (West Lake) Dis. Wire Drawing Conveyor Roller Coil Winder Pulley

Product Description:

1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.

2. Product quality and output have been maximized with minimum downtime; Lower wear
Problems and surface defects.

3. Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials. The flanges are held together by means of SS screws. High performance bearings are used and are pressed fitted into the metal flanges. The metal part is duly anodized to prevent rusting.

Product Feature:

1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.

2. But at the start and stop, in order to overcome the inertia, there will be a partial sliding friction. The surface Polish degree of the porcelain ring reaches Ra0.2; The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85…Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.

Service:

1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.

2. HARTAI’s AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.

3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.
 

Advantages :

1.Easy to be installed
2.Low coefficient of frictio
3. High speed running bearing
4.High quality and competitive prices

Specifications of wire guide pulley ( ± 0.5mm)

Model A B C D E
HT1001 20 15 3 4.8 3
HT1002 28.7 20 4/5 6.4 4
HT1003 30.4 15 3 10 3
HT1004 40 20 4/5 15 3
HT1005 45 30 5/6 10 6
HT1006 60 40 8/10 13 7
HT1007 60 40 6/8 18 6
HT1008 79.2 50 10 15 9
HT1009 80.5 40 8 25 7
HT1571 100 50 10 29.5 9

 

Company profile 

HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.

We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.

We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you! 

 

FAQ

1. How can I get a quotation?
 
You can find our contact information below this page and some detail information will be very helpful to get an exact quotation. We will give quotation within 24hours, if urgent, please tell us and we will regard your inquiry priority.
 
2. How can I get a sample?
 
As the price confirmed, you can require for samples. 
 
3. Can you do the design for us?
 

 Yes, we have our factory and we can make OEM order.
 
 
4. How long can I expect to get the sample?
 
Normally it takes 7-15days to produce the sample.
 
 
5. What about the lead time for mass production?
 
It depends on what kind of products you ordered. Generally, 15-25days for mass order.
 
We sincerely hope to get your inquiry of this voice coil actuator! If any questions, please feel free to contact us.  Thanks for visiting our website!O(∩_∩)O

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Classification: Wire Guide Pulley
Match Machine: Spinning Equipment
Material: Plastic, Metal, Ceramic
Processing Level: Super Precision Finishing
Mechanical Process: Grinding
Certification: CE, ISO9001: 2000
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

spinning pulley

What maintenance procedures are necessary to ensure the reliability of spinning pulleys?

To ensure the reliability of spinning pulleys, certain maintenance procedures should be followed. These procedures help identify and address potential issues, prevent premature wear, and extend the lifespan of the pulleys. Here are some essential maintenance procedures:

1. Regular Inspection:

Periodic visual inspections of spinning pulleys are necessary to identify any signs of wear, damage, misalignment, or abnormal operating conditions. Inspections can help detect issues such as worn grooves, cracks, excessive belt wear, loose fasteners, or inadequate lubrication.

2. Lubrication:

Proper lubrication is crucial for the smooth operation of spinning pulleys. Lubricants reduce friction between the pulley and the belt, rope, or cable, minimizing wear and heat generation. The type and frequency of lubrication depend on the specific application and the manufacturer’s recommendations.

3. Belt Tension Adjustment:

Maintaining proper belt tension is important to prevent slippage and ensure efficient power transmission. Regularly checking and adjusting the belt tension according to the manufacturer’s guidelines or industry standards is essential. Improper tension can lead to reduced power transfer, accelerated wear, and decreased overall system performance.

4. Belt Cleaning:

Contaminants such as dust, dirt, or debris can accumulate on the pulley and the belt, affecting their performance. Regular cleaning of the pulleys and the belts with appropriate methods, such as brushing or compressed air, helps remove these contaminants and prevents their buildup.

5. Alignment Checks:

Spinning pulleys should be properly aligned to ensure smooth and efficient power transmission. Misalignment can cause increased stress on the pulleys, belts, and other power transmission components, leading to premature wear and potential system failures. Regular alignment checks using alignment tools or laser alignment systems help identify and correct misalignment issues.

6. Balancing:

Imbalanced spinning pulleys can result in vibration, which can adversely affect the overall system performance and lead to premature wear or failure of the pulleys and other components. Balancing procedures, such as adding balance weights or utilizing dynamic balancing equipment, can help minimize vibration and ensure smooth operation.

7. Repair or Replacement:

If any significant damage or wear is detected during inspections or maintenance procedures, appropriate repair or replacement actions should be taken promptly. This may involve repairing damaged pulley surfaces, replacing worn-out belts, or replacing the entire pulley if necessary.

8. Documentation and Record-Keeping:

Maintaining comprehensive records of maintenance activities, including inspection dates, lubrication schedules, adjustments, repairs, and replacements, is essential. These records help track the maintenance history of spinning pulleys, identify patterns or recurring issues, and facilitate proactive maintenance planning.

By following these maintenance procedures, the reliability and performance of spinning pulleys can be maximized, ensuring their optimal operation and contributing to the overall efficiency and longevity of the machinery or equipment they are a part of.

spinning pulley

How do spinning pulleys contribute to the functioning of textile and printing machinery?

Spinning pulleys play a significant role in the functioning of textile and printing machinery, enabling various processes and operations. Here’s how spinning pulleys contribute to the functioning of these machines:

1. Tension Control:

In textile and printing machinery, spinning pulleys are used to control the tension of the materials being processed. Pulleys with adjustable positions or different sizes allow operators to regulate the tension of fabrics, threads, or printing substrates. Proper tension control ensures smooth and consistent material feed, preventing issues such as wrinkles, distortion, or uneven printing.

2. Guiding and Tracking:

Spinning pulleys are employed to guide and track materials through the textile and printing machinery. They help maintain the desired path and alignment of fabrics or printing substrates, ensuring accurate printing registration or precise fabric handling. By properly guiding the materials, spinning pulleys contribute to the production of high-quality textiles and printed materials.

3. Speed Adjustment:

Textile and printing machinery often utilize spinning pulleys to adjust the speed of material movement. By changing the size or position of the pulleys, operators can vary the speed at which fabrics or printing substrates pass through the machine. This speed adjustment capability allows for customization and optimization of production processes, accommodating different material types, printing requirements, or desired production rates.

4. Mechanical Power Transmission:

Spinning pulleys facilitate mechanical power transmission in textile and printing machinery. They are connected to drive systems, such as motors or engines, and transmit rotational power to other components, such as rollers, cylinders, or print heads. The pulleys’ rotational motion is transferred to the relevant parts of the machine, enabling the necessary movements for fabric feeding, printing, or other textile processing functions.

5. Belt and Chain Drives:

Textile and printing machinery often employ belt or chain drives, where spinning pulleys are integral components. Pulleys with compatible profiles are used to provide positive engagement with belts or chains, allowing for efficient power transmission and synchronization of machine components. These belt or chain drives enable the coordinated movement of various parts, such as print heads, fabric feed systems, or tension control devices.

6. Dyeing and Printing Applications:

In specific textile and printing processes, spinning pulleys are utilized for dyeing or printing applications. For example, in rotary screen printing, the fabric is guided through a series of spinning pulleys that carry the printing screen and ensure precise contact between the screen and fabric. This enables the transfer of dye or ink onto the fabric, resulting in intricate designs or patterns.

7. Customization and Versatility:

Spinning pulleys offer customization and versatility in textile and printing machinery. By incorporating pulleys of different sizes, materials, or designs, manufacturers can adapt the machines to various production requirements. This flexibility allows for the processing of different fabric types, printing substrates, or printing techniques, providing a wide range of options for textile and printing applications.

In summary, spinning pulleys contribute to the functioning of textile and printing machinery through tension control, guiding and tracking, speed adjustment, mechanical power transmission, belt and chain drives, dyeing and printing applications, as well as customization and versatility. These pulleys enable the smooth and efficient operation of the machines, leading to precise printing, accurate fabric handling, and enhanced production capabilities in the textile and printing industries.

spinning pulley

What are the advantages of using spinning pulleys in various systems?

Spinning pulleys offer several advantages when utilized in various systems. Here are some of the key advantages:

1. Power Transmission Efficiency:

Spinning pulleys provide efficient power transmission by smoothly transferring rotational energy from a power source to driven components. They minimize energy loss during transmission, resulting in higher overall system efficiency and improved performance.

2. Speed and Torque Control:

By using spinning pulleys with different diameters, the rotational speed and torque output can be adjusted. This flexibility allows systems to match the speed and torque requirements of specific components, ensuring optimal operation and preventing excessive strain on the machinery.

3. Load Distribution:

Spinning pulleys help distribute the load across the power transmission system. By sharing the load among multiple pulleys and transmission elements, the stress on individual components is reduced, leading to enhanced durability and reliability.

4. Belt Tension and Grip:

Spinning pulleys play a crucial role in maintaining proper belt tension and grip. They ensure that belts, ropes, or cables remain securely in place, preventing slippage and optimizing power transfer. Adequate tension and grip also reduce wear and extend the lifespan of the power transmission components.

5. Directional Change and Redirection:

Spinning pulleys enable the redirection of power transmission. They can change the direction of belts, ropes, or cables, allowing power to be transmitted around corners, across different levels, or to components located in various positions. This flexibility in directional change facilitates the design and operation of complex systems.

6. Versatility and Adaptability:

Spinning pulleys are versatile components that can be easily incorporated into different systems and applications. They can be combined with various types of belts, ropes, or cables to suit specific requirements. Additionally, spinning pulleys can be adjusted, replaced, or reconfigured as needed, providing adaptability to changing operational needs.

7. Cost-Effectiveness:

Spinning pulleys offer a cost-effective solution for power transmission. They are relatively simple in design, easy to install, and require minimal maintenance. Additionally, the use of spinning pulleys reduces the need for complex and expensive gearing systems, resulting in cost savings.

8. Noise and Vibration Reduction:

Spinning pulleys, when properly designed and maintained, contribute to reduced noise and vibration levels in systems. They help dampen vibrations and absorb shocks, resulting in quieter operation and a more comfortable working environment.

Overall, the advantages of using spinning pulleys include efficient power transmission, speed and torque control, load distribution, belt tension and grip, directional change capabilities, versatility, cost-effectiveness, and noise reduction. These advantages make spinning pulleys a widely adopted component in numerous systems across various industries.

China manufacturer Favourable Price Ceramic Guide Wire Drawing Conveyor Roller Coil Winder Pulley   pulley and belt	China manufacturer Favourable Price Ceramic Guide Wire Drawing Conveyor Roller Coil Winder Pulley   pulley and belt
editor by CX