China manufacturer Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable pulley drive

Product Description

 

 Hardware Auto Spare Part Bearing Coil winding Plastic Ceramic Wire Xihu (West Lake) Dis. Pulley for cable

 
 

 

Description:
1. In the wire and cable industry, ceramics has become the material of choice and convenience. Almost all facets of wire and cable manufacture have benefited by the use of ceramics in the production processes.
2…Pulley flanges, CNC Machined and available in fully anodized Aluminum, coated with anti corrosion layers, are not affected by most wire drawing solutions and do not need frequent maintenance vis-à -vis Phenolic materials.

Feature:
1. Flanged ceramic roller, Wire guide pulleys (ceramic pulleys) is commonly used component when wire passing is required, it can be used in coil winding machine, cable machine and the textile machinery as well.
2. The porcelain ring is mounted on the bearing, Coil winding wire guide pulley(wire roller) will rotate by the thread and wire passing on the surface of the ring. Thus the sliding friction has been converted to the static friction.
3. The surface Polish degree of the porcelain ring reaches Ra0.2;
4. The beating during rotation is under 0.15. We select the 99% AL2O3 as the material with the hardness of HRA88 and the density of 3.85…
5. Two nylon side walls have been put to the both side of the ceramic ring and the bearing, coil winding wire guide pulley (wire roller) combines 1 wire roller.

Service:
1. With many available designs and configurations, such as bolt together, CHINAMFG ceramic, or coated aluminum. CHINAMFG can satisfy the unique requirements of the wire and cable industry.
2. HARTAI’s AL95 guide pulleys are long lasting, will help improve wire surface quality and at the same time reduce maintenance and production costs.
3. CHINAMFG offers dozens standard sizes of guide pulleys. A large inventory of pulleys is maintained for the most widely used sizes for immediate delivery. Xihu (West Lake) Dis. pulleys can also be manufactured to specific requirements and detail.

Specifications of wire guide pulley ( ± 0.5mm)

    Model         A       B       C        D       E
HCR001-B03 20 15 3 4.8 3
HCR002-B03 28.7 20 3 6.4 4
HCR002-B04 28.7 20 4 6.4 4
HCR002-B05 28.7 20 5 6.4 4
 HCR003-B03 30.4 15 3 10 3
 HCR004-B04 40 20 15 3
 HCR004-B05 40 20 5 15 3
 HCR004-B07 40 20 7 15 3
HCR045-B05 45 30 5 10 6
HCR045-B06 45 30 6 10 6
HCR045-B07 45 30 7 10 6
HCR045-B08 45 30 8 10 6
  HCR005-B05 55 30 5 10 6
HCR005-B06 55 30 6 10 6
HCR005-B07 55 30 7 10 6
HCR005-B08 55 30 8 10 6
  HCR006-B07 60 40 7 13 6
HCR006-B08 60 40 8 13 6
HCR006-B571 60 40 10 13 6
HCR006-B012 60 40 12 13 6
 HCR007-B05 60 30 5 18 6
HCR007-B06 60 30 6 18 6
HCR007-B07 60 30 7 18 6
HCR007-B08 60 30 8 18 6
  HCR008-B10 80 50 10 15 9
  HCR008-B12 80 50 12 15 9
  HCR009-B07 80 40 7 25 6
HCR009-B08 80 40 8 25 6
    HCR571 100 50 10 30 9

Company profile 

HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.

We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.

We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you! 

 

Our Factory Advantages:

1. Competitive prices

2. Good after-sale services

3. Fast delivery

4. High quality control

5. Customized size, design

 

Other products

We also provide other relative precision parts

For more product, pls see the photos as follow, if you need, pls contact us.

FAQ

Frequently Asked Question:

Q1. How long will I get a quotation?
The quotation will send to you within the 24h when we got your inquiry.

Q2. Can I get a sample?
Samples are available CHINAMFG customers request .

Q3. Can you do the design for us?
Yes, our factory can accept the OEM orders.
According to your drawing or sample to do it.

Q4. How long can I expect to get the sample and  mass quantities?
Normally it takes 7 working days to produce the sample. Generally, 7-15 working days for mass order. If urgent ,delivery time may be pushed by negotiation. 

Q5. How about the delivery method?
The goods always sent by DHL,UPS,FEDEX, EMS by airplane or sea.
We also can send the goods to your warehouse if you have warehouse in China.

Q6.What’s your terms of payment?
T/T ,30%deposit, 30%balance. Other payment methods such as Paypal, West Union, L/C are negotiable.

Q7.What’s your main product?
Our company main products including various nozzle,coil of wire,tensioner etc.

Q8.What’s the application of your products?
Various products have been widely used in various type of electronics,machinery,textile and other equipment.

Contact us 
Welcome to send the inquiry to us to get more details information.

 

 

 

 

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Classification: Special Parts
Processing Type: Mechanical Process
Match Machine: Spinning Equipment
Material: Plastic and Ceramic
Processing Level: Precision Finishing
Mechanical Process: Grinding
Samples:
US$ 3/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

spinning pulley

How are spinning pulleys customized for specific machinery and equipment?

Spinning pulleys can be customized to suit the specific requirements of machinery and equipment. Here’s an overview of the customization process and the factors involved:

1. Design Considerations:

Customizing spinning pulleys begins with a careful assessment of the machinery or equipment’s operational needs and constraints. Design considerations include factors such as power requirements, rotational speed, torque specifications, space limitations, and environmental conditions.

2. Material Selection:

The choice of material for spinning pulleys depends on the application’s demands. Common materials include metals like steel or aluminum for their strength and durability. Other factors considered during material selection include corrosion resistance, weight, cost, and specific industry requirements.

3. Pulley Geometry:

The geometry of the spinning pulley is tailored to the machinery’s requirements. This involves determining the pulley’s diameter, width, groove shape (V-shaped, flat, round), and the number of grooves (for multiple belt systems). The dimensions and shape of the pulley are optimized to ensure proper belt tracking, tension, and grip.

4. Shaft Compatibility:

Customized spinning pulleys need to be compatible with the machinery’s shaft or spindle. This involves considering factors such as shaft diameter, keyway specifications, and mounting requirements. The pulley is designed to securely fit onto the shaft and facilitate efficient power transmission.

5. Belt or Rope Compatibility:

The spinning pulley must be compatible with the type and size of the belt, rope, or cable used in the system. Factors such as belt width, thickness, and material (rubber, fabric, steel) are taken into account. The pulley’s groove dimensions and shape are optimized to ensure proper belt fit and prevent slippage.

6. Surface Treatment:

In some cases, spinning pulleys may undergo surface treatments to enhance their performance or address specific requirements. Surface treatments can include coating, plating, or heat treatment processes to improve wear resistance, reduce friction, or provide protection against environmental factors like corrosion or extreme temperatures.

7. Quality Assurance:

Customized spinning pulleys undergo rigorous quality assurance processes to ensure they meet the desired specifications and performance standards. This may involve testing for dimensional accuracy, material strength, balance, and overall functionality. Quality control measures are implemented to deliver reliable and high-quality pulleys.

8. Collaboration with Manufacturers:

Customizing spinning pulleys often involves collaboration between machinery manufacturers and pulley suppliers or manufacturers. The manufacturers work closely with the machinery designers or engineers to understand the specific requirements and provide customized solutions that align with the machinery’s overall design and performance objectives.

By considering these factors and collaborating with manufacturers, spinning pulleys can be customized to fit seamlessly into specific machinery and equipment, ensuring optimal power transmission, reliability, and longevity.

spinning pulley

Are there different types of spinning pulleys, and how do they vary in applications?

Yes, there are different types of spinning pulleys, each designed to suit specific applications based on their unique features and functionality. Here are some common types of spinning pulleys and how they vary in applications:

1. V-Belt Pulleys:

V-belt pulleys have a V-shaped groove on their outer surface, which accommodates V-belts for power transmission. These pulleys are widely used in various applications, including industrial machinery, automotive systems, and HVAC (Heating, Ventilation, and Air Conditioning) systems. V-belt pulleys offer high torque transmission capability and are suitable for applications that require moderate to high power levels.

2. Timing Pulleys:

Timing pulleys have teeth or grooves on their outer circumference, which engage with toothed belts or timing belts. These pulleys are used when precise synchronization and positioning are required, such as in robotics, CNC machines, 3D printers, and conveyor systems. Timing pulleys ensure accurate motion control and prevent the belts from slipping, making them suitable for applications that demand precise and repeatable movements.

3. Idler Pulleys:

Idler pulleys are used to change the direction of belts or provide additional support in belt drive systems. They are typically placed between the driving pulleys and driven pulleys and help maintain proper belt tension and alignment. Idler pulleys find applications in automotive engines, agricultural machinery, and other belt-driven systems where tension adjustment or redirection of belts is necessary.

4. Flat Belt Pulleys:

Flat belt pulleys have a flat, smooth surface and are used with flat belts in applications that require high-speed power transmission, such as in printing presses, packaging machines, and textile machinery. These pulleys offer efficient power transfer and are suitable for systems where noise, vibration, and belt slip need to be minimized.

5. Crowned Pulleys:

Crowned pulleys have a slightly curved or crowned profile on their outer surface. This design helps in centering and tracking flat belts or V-belts, ensuring proper alignment and preventing belt misalignment issues. Crowned pulleys are commonly used in conveyor systems, where maintaining belt alignment and preventing belt tracking problems are critical.

6. Step Pulleys:

Step pulleys have multiple grooves of different diameters on their outer surface, allowing for speed variation and multiple power transmission options. By changing the belt’s position on different steps of the pulley, the rotational speed of the driven component can be adjusted. Step pulleys are often found in milling machines, lathes, and drill presses, providing multiple speed settings for different machining operations.

7. Rope Pulleys:

Rope pulleys, also known as sheaves, are designed specifically for use with ropes or cables. They have grooves or channels that accommodate the rope or cable, providing mechanical advantage and facilitating lifting, hoisting, or load-bearing operations. Rope pulleys find applications in cranes, elevators, winches, and various lifting equipment.

These are just a few examples of spinning pulley types, and there are many other variations available to suit different applications. The selection of the appropriate spinning pulley depends on factors such as power requirements, speed range, belt type, torque transmission, alignment needs, and overall system design. Manufacturers provide specifications and guidelines to help users choose the right pulley type for their specific application.

In summary, different types of spinning pulleys, such as V-belt pulleys, timing pulleys, idler pulleys, flat belt pulleys, crowned pulleys, step pulleys, and rope pulleys, vary in their groove design, belt compatibility, power transmission characteristics, and application suitability. Understanding the specific requirements of the application is crucial in selecting the most appropriate spinning pulley type.

spinning pulley

What types of belts or cables are typically employed with spinning pulleys?

Spinning pulleys are commonly used with various types of belts or cables, depending on the specific application and requirements. Here are some typical types:

1. V-Belts:

V-belts are a common choice for spinning pulleys in many applications. They have a trapezoidal cross-section and are designed to fit into V-shaped grooves on the pulley. V-belts provide reliable power transmission, high grip, and good flexibility, making them suitable for a wide range of speed and load conditions.

2. Timing Belts:

Timing belts, also known as synchronous belts, are used when precise synchronization of components is required. They feature teeth on the inner surface that mesh with corresponding grooves on the spinning pulley. Timing belts are commonly employed in applications such as engines, robotics, and precision machinery, where accurate positioning and timing are critical.

3. Flat Belts:

Flat belts are characterized by their flat, rectangular shape and are often made of materials such as rubber, polyurethane, or fabric. They rely on friction between the belt and the spinning pulley for power transmission. Flat belts are used in applications where high-speed operation, minimal vibration, and quiet operation are desired. They are commonly found in equipment such as textile machinery, printing presses, and packaging systems.

4. Serpentine Belts:

Serpentine belts are wide, flat belts with multiple ribs on the inner surface. They are commonly used in automotive engines to drive multiple components such as the alternator, power steering pump, water pump, and air conditioning compressor. Serpentine belts provide efficient power transmission and are designed to handle high loads and demanding conditions.

5. Wire Ropes or Cables:

In certain applications, spinning pulleys may be used with wire ropes or cables. Wire ropes are composed of multiple strands of wire twisted together to form a strong and flexible cable. They are commonly employed in lifting and hoisting equipment, cranes, and elevators, where high tensile strength and durability are required.

6. Chains:

Spinning pulleys can also be used with chains for power transmission. Chains consist of interconnected links that engage with sprockets on the spinning pulley. They are often used in heavy-duty applications, such as industrial machinery, agricultural equipment, and motorcycles, where high loads and robust operation are necessary.

The selection of the appropriate belt or cable depends on factors such as the power requirements, speed, load conditions, environmental factors, and specific application considerations. Manufacturers and engineers consider these factors to choose the most suitable belt or cable type for optimal performance and longevity in conjunction with spinning pulleys.

China manufacturer Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable   pulley driveChina manufacturer Textile Machine Groove Guide Roller Plastic Combined Ceramic Wire Guide Pulley for Cable   pulley drive
editor by CX